Technology

← Back to solutions

THERMAL PLASMA TECHNOLOGY

Understanding the treatment process.

Our approach combines a plasma reactor with rapid cooling and downstream gas treatment. The full system — not the reactor alone — determines treatment performance.

The complete treatment process

Follow the numbered stages from top to bottom. Side arrows show recovered heat and the streams collected during treatment.

01

Waste reception & controlled feed

Gases, liquids and slurries, including refrigerants and industrial gas residues, according to the system design.

02

Thermal plasma reactor

Waste is fed into the reactor. Electricity and compressed air generate plasma to break down organic compounds in a controlled thermal process.

03

Rapid cooling

The process gas is cooled rapidly to limit unwanted secondary reactions.

Heat recovery — where designed

Process heat can be recovered for reuse where the system design allows.

04

Acid gas absorption & treatment

Acid gases are captured in an aqueous absorption system. Chemical neutralization is added where needed.

Aqueous stream from absorption

An acid solution or scrubbing liquid, depending on the waste composition and treatment method.

Product recovery & reuse

An acid solution can be recovered as a useful product when its composition and purity meet the intended-use requirements.

Liquids, salts & treatment residues

Scrubbing liquids, neutralization salts and captured residues are directed to appropriate treatment or reuse where suitable.

05

Final gas cleaning & process control

Additional cleaning and process monitoring before controlled discharge, according to the emission requirements applicable at the site.

TREATMENT OUTPUT

Gas after treatment

Includes carbon dioxide (CO₂) and water vapor from treating organic waste. Final composition depends on the feed and operating conditions.

Product composition, recovery options and treatment requirements depend on the waste stream and system configuration.

Sense Environment industrial liquid waste treatment installation
Liquid waste treatment system
1. Controlled thermal treatment

Waste is introduced into a high-temperature treatment environment. Operating conditions are selected for the feed composition, flow rate and required performance. Torch temperature alone does not establish destruction efficiency.

2. Rapid cooling

Hot process gas is cooled rapidly. This stage helps limit unwanted secondary reactions and prepares the gas for downstream treatment.

3. Acid gas treatment & gas cleaning

Treatment of halogenated organic compounds can produce acid gases such as hydrogen chloride or hydrogen fluoride. These require appropriate capture and, where needed, chemical neutralization. Cooling, absorption and neutralization have distinct functions.

4. Application-specific performance

Destruction efficiency, emissions, utility consumption and capacity must be established for the specific waste stream and operating conditions. Compliance is evaluated against applicable site and jurisdiction requirements.

5. Residues & potential recovery

Scrubbing liquids, salts and other process residues require appropriate management. Recovery of useful by-products may be possible for selected applications, depending on composition, purity and an identified use.

To evaluate a specific material, contact us with its composition and expected quantity.